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Shark Werks GT3 - Sharkey’s Machines

Ian Kuah
Apr 5, 2012 SHARE
Epcp 1205 02 o+shark werks gt3+line up Photo 1/17   |   Shark Werks GT3 - Sharkey’s Machines

The Diablo Mountains, east of San Jose, Calif., offer some of the best and most spectacular driving roads in Northern California. Bordering the local state park, Route 130 starts in the foothills by Highway 680, and winds its way up Mt. Hamilton towards Observatory Peak at 4,213 feet above sea level, and down the other side.

Running across Mt. Hamilton for 22.5 miles, Route 130 has much more gradient than flat, a few short straights, many open but even more numerous tight bends, and the occasional hairpin thrown in for good measure.

Epcp 1205 01 o+shark werks gt3+rear fender Photo 2/17   |   Shark Werks GT3 - Sharkey’s Machines

In all, there are 365 curves here, one for each day of the year, and all the tighter corners are cambered the right way. The backdrop to this sinuous piece of tarmac is rock face on one side and a sheer drop on the other. This is a serious driver’s road par excellence!

On the downside, the road was better maintained before the financial crisis, and the subsequent lack of funding and a couple of hard winters have begun to degrade the surface.

Thus, you have to be careful of small rocks that have been washed off the cliff face by the occasional rain. And just like at the Nürburgring in spring, autumn and winter, the damp patches shaded by the trees do not dry out.

Today, we are enjoying the breathtaking views from the University of California’s Lick Observatory, on Observatory Peak. It has taken us just over half an hour of spirited driving from the highway, covering barely half of Route 130, to get here.

It was no surprise that we only saw one other car on the way up as the locals say the population of Mt. Hamilton is around 40 people. However, unlike the odd tourist who comes up here for the observatory tour or just to get some clean air, the five of us, and our three GT3s were on a mission.

Epcp 1205 03 o+shark werks gt3+centerlock wheels Photo 3/17   |   Shark Werks GT3 - Sharkey’s Machines

GT3s are not town or highway animals; they are lean and lithe predators born to go quickly on a racetrack or on roads like these, and the jockeys who ride them want to enjoy every minute.

Enjoy it is precisely what I was doing in this back-to-back drive of two tuned 997 GT3s and one tuned GT3 RS 3.8, all three fettled by California-based Porsche tuner Shark Werks.

It is one thing for Shark Werks to hand over their own brand-new GT3 RS 3.8 to a total stranger, it’s quite another for two of their best customers to do the same, especially on a road as demanding as this. I take it as a mark of the confidence they have in their cars, and the respect they have for Shark Werks co-founder Alex Ross and his team.

Ralph Jackson’s silver GT3 was actually the second car I drove that day. I had decided to start with the lightly tuned blue and orange Shark Werks RS 3.8, using it as the benchmark for the two modified 997 GT3s.

Their car, one of the four Gulf blue and orange themed RS 3.8s to come to the U.S., was famous even before it reached Shark Werks HQ. Alex and Dan collected it in person from supplying dealer Isringhausen Porsche in Springfield, Ill., in early November and drove it all the way back to California.

Their 2,229-mile journey across five states on the legendary U.S. Route 66 was the subject of a daily blog on the Shark Werks website in early November. I followed his journey in the days leading up to my visit to Shark Werks. The timing was perfect as I was due to drive the new 991 Carrera in Santa Barbara just a few days after my visit to Shark Werks.

Apart from being the most lurid GT3 RS 3.8 I have ever seen in the metal, the setting was familiar, and the figure-hugging race seats felt like a favorite pair of gloves.

When I twisted the ignition key, the engine fired up with a deeper, more visceral bark than standard thanks to the Shark Werks GT3 exhaust. I knew from Alex’s blog that scant seconds after taking delivery of his brand-new car, he had Isringhausen whip it into their workshop to install the exhaust, which is one of Shark Werks best-selling lines.

On day four, and 1,500 miles into the journey home, the intrepid duo stopped off at Evolution Motorsport (EVOMS) in Arizona for the ECU remapping work that would optimize the fuel, ignition and camshaft timing for both 91 and 93 octane fuel.

On the EVOMS dyno, the factory output baseline was 424 hp at the wheels. This was boosted to 442 hp, or 470 hp at the flywheel, by the ECU and exhaust mods, and the RS continued its journey west with smiling faces all around.

Epcp 1205 05 o+shark werks gt3+spoiler Photo 7/17   |   Shark Werks GT3 - Sharkey’s Machines

“When we got the car back to our workshop, we then did all our usual suspension and wheel upgrades as well,” said Alex. “Having a car that a customer can drive is a basic principle we uphold here, and we have proven over and over with various demo cars that there is no better way to sell parts or even complete cars.”

Feeling 20 hp on top of 450 hp is a tough call, especially on a road like this where you seldom get up enough speed to see the redline in Third. But from the more incisive way the throttle responds, and the more eager the rev counter needle chases the red paint, the seat of my pants tells me that the freer-breathing exhaust and remapped software have done the trick.

On top of that, the Shark Werks exhaust shaves about 18 pounds off a 997 GT3, but as the factory RS 3.8 uses a titanium exhaust, the saving drops to around 8 pounds. That said, the factory RS exhaust only uses titanium in its center muffler and tips, and the pipes are still stainless steel. Shark Werks use titanium tips that are larger in diameter but lighter.

A road like Route 130 requires a driver to get into a rhythm. I always take it easy until I feel comfortable, stepping up the pace gradually until car, driver and road come together. It takes three or four miles till everything snaps into place, but then we are off with the two GT3s behind.

The RS 3.8 takes the occasional rough surface and change of road camber in its stride. This car has fantastic poise and stability under trail braking into bends, and superb traction on the way out.

Epcp 1205 09 o+shark werks gt3+blue gt3 front Photo 8/17   |   Shark Werks GT3 - Sharkey’s Machines

I know how good the stock RS 3.8 is, but with Shark Werks’ bump steer correction kit, control arms and rear adjustable link kit, the handling has even more finesse.

I know from experience that on a racetrack I would be confident to push the RS all the way and beyond. But here, with the rock face always just a couple of feet away, there is no margin for error.

Even pushing hard on this road, there is no sign of the suspension running out of travel, tram lining or the ABS even hinting of kicking in, and only once or twice does the deep front spoiler lip come into contact with the tarmac.

Lower unsprung weight always helps ride, traction, braking and even acceleration, so the HRE Monoblock P43S centerlock wheels in factory sizes that shave a total of 12 pounds from the unsprung weight play their own part here.

With a shade more grunt, soundtrack and handling than it came with out of the box, the modest Shark Werks alterations to the RS 3.8 score a bull’s-eye. They leave the RS 3.8 slightly more focused as a keen driver’s car, without upsetting its fine balance or eating into its ability to be used as a daily driver.

When Alex told me that property developer, Ralph Jackson, whose 2007 GT3 was the first recipient of the Shark Werks 3.9-liter motor, was keen to join our little soirée, I was elated. I have heard so much about Ralph, his car and the Shark Werks 3.9-liter engine that my expectations are running close to escape velocity.

Epcp 1205 12 o+shark werks gt3+engine Photo 9/17   |   Shark Werks GT3 - Sharkey’s Machines

Ralph’s 2007 GT3 is no garage queen. It was the very first ’09 GT3 delivered in Northern California and is used as a daily driver. It is also probably one of the highest mileage GT3s in the world, with over 58,000 miles under its belt, 23,000 of those covered with the 3.9-liter motor.

“I live on the northern part of the loop that we are driving today, where the roads are similar but smoother, so the steering, suspension, tires and engine get a good daily workout,” said Ralph. “It is a testament to the basic toughness of the GT3 and Shark Werks’ engine building skills that the car has never missed a beat.”

“The only thing that has ever gone wrong was the shafts of the stock front dampers bending at 50,000 miles with the torture this infamous road gave them,” he continued. “But since I replaced them with aftermarket Bilsteins, everything has been fine.”

Ralph is no ordinary GT3 owner. Turning 65-years-of-age this year, he is a GT3 Rennlister who has been associated with Porsche since his teens when he worked for the legendary Vasek Polak, and drove Abarth Carreras and RSKs around the Riverside Raceway.

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Epcp 1205 17 o+shark werks gt3+line up Photo 10/17   |   Shark Werks GT3 - Sharkey’s Machines

“Ralph has had many modified Porsches over the years, and says that this is his favorite—and last,” said Alex. “He is a big-capacity, naturally aspirated motor junkie, and when he met us in late 2006, he made it his mission to wean us off the crazy turbo scene! No question that he has succeeded there!”

“He was one of our first customers for the GT3 street exhaust system and has number 4 of the 467 sold so far. His car has been a testbed for many of our new parts, and the good news is that five years down the line, his faith in our work is undiminished.”

Halfway to the observatory, we spot a pulloff and I switch to Ralph’s silver 3.9-liter bullet. As expected of a U.S.-spec GT3, this car has the conventional sports seats rather than the lightweight race seats fitted to the ROW version. No matter, Ralph decided not to change them for practical reasons.

Epcp 1205 15 o+shark werks gt3+silver front Photo 11/17   |   Shark Werks GT3 - Sharkey’s Machines

One thing I am less happy with is the steering wheel, whose leather rim has become shiny and slippery after four years of hard use. After the grippy Alcantara covered wheel in the RS 3.8, I initially feel less in control. Ralph however, grew up on a diet of Porsches with thin, shiny plastic steering wheels, and it does not bother him.

Compared to the 415 hp and 298 lb-ft of torque from the first-generation 997 GT3 3.6-liter motor on which it is based, the 3.9-liter conversion is a sensational improvement that actually jumps over both the second-generation 3.8 and the RS 3.8 to make 502 hp at 7700 rpm and 355 lb-ft of torque at 5250 rpm.

With forged lightweight pistons weighing just 496 grams each including the wristpin (stock 3.6 pistons: 519 g, stock 3.8 pistons: 539 g), running in steel liners, and a single-mass flywheel, it also revs like a race motor with a screaming 8800-rpm rev limit. Peak power arrives just under 8000 rpm, and amazingly only drops 5 hp from that point to the limiter.

Thanks to the other mods like the EVOMS intake and exhaust camshafts and their bespoke ECU mapping, there are also gobs of torque along the way. In fact, the big numbers made by the Shark Werks 3.9 compare very favorably to the 450 hp and 318 lb-ft of torque generated by the factory RS 3.8, and even the 500 hp and 340 lb-ft of the RS 4.0.

All this extra power and torque is fed through an uprated clutch and pressure plate from the Carrera Cup car, and you can feel the resistance of the stronger springs when you depress the left pedal.

From the very first gearshift, I just know that I am sitting on a flat-six bombshell. The 3.9-liter motor has power and torque coming out of its ears, and whether I am driving conservatively as I get to know the car, or hanging it out later on, I realize that I am instinctively using one gear higher in most places than I would be even in the RS 3.8.

It is the same kind of feeling I had with the RS 4.0, and tells me that not only can you go faster when you are pushing on, when you are not in a hurry you can almost treat the big motor like it is coupled to an automatic transmission.

Epcp 1205 10 o+shark werks gt3+blue gt3 rear Photo 12/17   |   Shark Werks GT3 - Sharkey’s Machines

I dropped down to just over 1000 rpm in Third for my tractability test, and when I began to feed in throttle, the car simply pulled away smoothly from there, enthusiastically from 1500 rpm, and then took off like a dingbat after that.

When the original dampers in Ralph’s car gave up the ghost, he fitted a set of fully adjustable Bilstein B16 Damptronic coilovers. They were set up to drop the ride height another 15 mm over stock and are compatible with PASM, but reduce the 10 selectable settings to two in that configuration. The springs are also firmer than factory issue.

When I later read off the long list of suspension mods around the Bilsteins, I was not surprised one bit. RSS/Shark Werks bump steer correction and toe steer kits, RSS inner rose joints and adjustable thrust arm bushings all round, rear adjustable links.

This car came with steel brakes, and Ralph replaced these with the Brembo GT upgrade, which uses 380-mm vented, cross-drilled discs all round, and six- and four-pot calipers front and rear.

This uprated brake system takes 18 pounds off the car’s unsprung weight, while the HRE Competition C93 three-piece wheels, shod with 225/35-19 and 305/30-19 Michelin Super Sport System tires, remove a further 25 pounds.

On this undulating road with its broken surface, the ride was borderline uncomfortable. It felt like the suspension was wound up tight and did not “breathe” like the PASM system in the RS 3.8. If anything, the ride reminded me of a 996 GT3, which illustrates how far the suspension technology in the current-generation car has advanced.

However, for all that firmness the car also felt very well planted on the hard deck. So although my spine was taking a good pounding over some of the more uncompromising bumps, there was no loss of traction front or rear, and the car’s nose dived for apexes like it was an Olympic event, the back end following through without hesitation. It may not exactly glide over the broken surfaces of this mountain road, but this is one car I would love to try on a smooth racetrack.

It is time to get into a blue car again, but one without a lick of orange paint in sight. The ’10 997 GT3 3.8’s owner Larry Cable is a fellow Scot, so we were off to a good start.

This Mexico Blue car is Larry’s third GT3, and you will get an idea of his commitment by his reputation on Rennlist, and the fact that he was chosen for the Michelin Pilot Super Sport R&D program, going to Dubai and other places for testing.

Larry’s GT3 is a work in progress, and when I drove it, it had the Shark Werks Stage One engine and suspension conversion. Thus, it is close to being the GT3 3.8 version of Shark Werks GT3 RS 3.8 demo car.

The motor benefits from an EVOMS remap for an extra 12 horses and 10 lb-ft of torque on 91 octane pump fuel. The e-gas throttle has also been dialed right up and left-foot braking enabled.

A small handful of those extra horses come from the Shark Werks exhaust, whose main mission in life is to carve 16 pounds from the extreme end of the car and give it a more enticing soundtrack.

As a keen track junkie, Larry knows the difference between a road- and a race car, aiming to keep his ride civilized on the street while taking out most of the slack in the rear suspension for greater precision on track.

Epcp 1205 14 o+shark werks gt3+silver rear Photo 16/17   |   Shark Werks GT3 - Sharkey’s Machines

That happy medium was achieved using RSS/Shark Werks rear adjustable link kit, bump steer correction kit and 997 GT2 antiroll bars. The wheels are one of the first sets of HRE’s 19-inch centerlock wheels for the GT3 Mk 2. Larry chose the satin black finish on the P40 wheel design that saves 21 pounds over a set over the standard wheels. When I drove the car, it was wearing stock sized Pirelli Corsa tires.

Despite its power and torque deficit compared to the other two, this GT3 felt very together and balanced. If longer straights had been involved, the other two might have pulled out some distance, but on this twisty road, the blue GT3 had no trouble keeping up.

I was not surprised that the one area where the GT3 was lacking was its ability to rev as hard and high as its running mates. Naturally, the dual-mass flywheel is the culprit here, and Larry plans to fit a single-mass flywheel and a Guard limited-slip differential as part of his Stage 2 upgrade. As with the factory RS, the single-mass flywheel will also allow the ignition timing to be made more aggressive at lower revs, further enhancing the car’s pickup.

Driving these modified GT3s and GT3 RS 3.8 all in one day was quite an adventure. Weeks later, my Fun Meter is still tingling from that awesome drive over Mt. Hamilton, and I would do it again in a heartbeat.

While there is no doubt that the wider front track of the GT3 RS 3.8 and its more advanced suspension gave it the ultimate edge in the ride and handling stakes, on a public road where you cannot go all out, there was simply not much in it.

Epcp 1205 16 o+shark werks gt3+centerlock gt3 wheels Photo 17/17   |   Shark Werks GT3 - Sharkey’s Machines

Ralph’s car in particular, with its well run-in 3.9-liter motor, is breathtakingly fast, with torque and high revving ability that push the similarly powerful factory RS 4.0 very hard indeed.

Given that all the 4.0-liters are sold, and that they were a lot more money even if you were lucky enough to get your name down in time, GT3 and RS 3.8 owners now have an alternative.

In fact, they will soon have two alternatives as Alex is talking about a Shark Werks 4.0-liter GT3 conversion. With the new GT3 two years away and plenty of good used 997 GT3s on the market, it looks like this is a story that could run for quite a while.

My grateful thanks to Ralph Jackson and Larry Cable for kindly volunteering their cars, and riding shotgun on the day.

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By Ian Kuah
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