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1996 Volkswagen Golf - Silva & Black

Check Out Jose Silva's Smoothed Golf Four-Door With 500hp Vr6 Turbo Power.

Alex Rogan
Aug 15, 2008
Photographer: Josh Brown
Eurp_0808_02_z+1996_volkswagen_golf+jose_silva Photo 1/24   |   1996 Volkswagen Golf - Silva & Black

It pays to know people. As much as your college wants you to think that getting an MBA is what will give you an edge in the world, at the end of the day it's all about who you know. This counts for everything in the business world, but when it comes to your personal life, it's a little different. Who you're friends with determines who helps you move, who you BBQ with and who helps you wrench on your car.

Take Jose Silva from Newark, NJ for example. He happens to have a pretty awesome friend whom he's known for many years; he grew up with Diogo Azevedo, who should be no stranger to regular readers (et 2/06). Diogo and his brother Rui (et 12/04) are owners of Azevedo Motorsports and have had a hand in many Euro creations that have graced our pages. Most are pretty wild and Jose's '96 Mk3 VR6 turbo is no exception.

The 29000-mile four-door 2.0 8v was purchased in '99 as a daily driver for several years. "One day I was leaving work and some guy in a pickup blindsided me, damaging the whole right side of the car, from the windshield to the quarter panel. And that's how it all started," Jose said.

Eurp_0808_01_z+1996_volkswagen_golf+front_view Photo 2/24   |   1996 Volkswagen Golf - Silva & Black

Because the accident occurred on private property, the police wouldn't file a report, which meant a battle to get an insurance payout for the extensive damage. "Luckily the insurance paid but I got really frustrated and decided I was going to build this one, so got a hoopty to drive to work," Jose continued.

Another point that sets his '96 apart is the fact that it is a four-door Golf rather than the more common two-door GTI. "A four-door is nice because people underestimate it," Jose confides. "It's a sleeper."

Knowing the quality Diogo was capable of, he was naturally the first choice when the time came to take Jose's wreck to the next level. The work happened in stages over the past six years, with the first step involving the removal of the stock four cylinder and swapping in a complete VR6 from a '95 Passat.

Eurp_0808_08_z+1996_volkswagen_golf+garrett_gt40r Photo 3/24   |   Garrett GT40R turbo is mounted on an ATP exhaust manifold

From there, it progressed to a stage 3 Vortech supercharger with a front-mount intercooler, 15psi and 380whp. "The 'charger was great, don't get me wrong, but a turbo has unlimited power," Jose explained. "And for shows, the turbo has wow appeal." It must be a common reaction. The first time we popped the hood on Jose's car, a resounding "wow" was our immediate response as well.

The 2.8 VR6 12v was adorned with an enormous Garrett GT40R turbo and massive Spearco intercooler. The compression was lowered with a C2 Motorsports head gasket spacer and ARP hardware kept everything together. A 44mm Tial wastegate controls boost levels, while a 50mm blow-off valve keeps the turbo spooled between shifts.

Eurp_0808_07_z+1996_volkswagen_golf+vr6_turbo_installation Photo 4/24   |   VR6 turbo installation expected to produce around 500hp

For fueling, an Aeromotive system feeds 550cc Bosch injectors, while combustion is controlled by an EIP turbo chip. Chromed intercooler piping and a C2 Motorsports short-runner intake manifold not only look great but contribute to the massive performance as well.

It hasn't been dynoed in this exact form, but running 18-22psi, Jose estimates over 500 horsepower to the crank. A change to TEC 3 engine management should see even bigger gains in the future.

"The chip is great," he said, "but with the management we can play around with it more. There are certain things you can't tweak at present, but the management can so I'd rather go all out."

The transmission has naturally been upgraded to cope with the torque. It features a Peloquin diff, lightened flywheel and a Clutch Masters race clutch.

With so much horsepower, you'd be crazy to ignore the brakes, and Jose chose some of the best: Porsche 993TT calipers clamp down on 13.1" Brembo rotors up front, while drilled Brembo discs were installed on the rear. Mintex race-compound pads were also fitted all around for the best performance."The brakes do miracles," Jose told us.

Eurp_0808_04_z+1996_volkswagen_golf+porsche_brake Photo 11/24   |   Genuine Porsche Cup wheels and 993 Turbo brakes

The massive brakes can be seen through the spokes of the genuine Porsche Cup wheels, measuring 17x7.5" front and 17x9" in the rear, and wrapped in 205/40 and 215/40 Yokohama Parada Spec 2 tires, respectively. However, 35mm H&R PCD adaptors were required to allow the 5x130 wheels on the 4x100 hubs.

Bilstein PSS9 coilovers brought the Golf down to the tarmac, while H&R sway bars keep it flat in the turns. The stock fenders were also flared to keep the wide wheels and low stance from causing pain over bumps or in the turns. "It's nothing crazy like a touring car, but it does have a widebody in the back," Jose explained.

Eurp_0808_05_z+1996_volkswagen_golf+side_view Photo 12/24   |   1996 Volkswagen Golf - Silva & Black

The overall styling choices reflect the same sort of race-inspired approach but with a custom touch. First, the front bumper was replaced with a modified Rieger R-RX part. The giant Spearco core is plainly visible within the front section, and the lower splitter sits inches away from destruction on a bump or driveway ramp. He drives it this low, too!

A JOM badgeless grill and European headlights replaced the stock parts, while Rieger skirts transition into a Mattig rear diffuser and a smoothed Euro bumper. The rear hatch has been completely smoothed, flushed and filled, while Magnaflow tips from the custom Azevedo exhaust poke out from openings in the rear. "We originally shaved the rear door handles, and did A4 handles in the front. I think I showed it once but didn't like how it was so decided to shave them all,'" Jose continued.

A door popper was installed on the driver's side to allow Jose to enter without hassle. And once the work was completed, everything was coated in BMW M3 Cosmos black. The result is a look that's aggressively in yer face, yet smooth at the same time.

Eurp_0808_10_z+1996_volkswagen_golf+driver_seat_view Photo 13/24   |   Interior features GTI silver dials, Momo accessories and Sony PS2 integrated into glove box

Turning our gaze inside, it's pure racer with a dash of show car thrown in. A custom-welded ten-point NHRA-spec rollcage dominates the cabin, with Sparco Evo 2 seats providing maximum support for the occupants, while Momo parts are at hand for driver interaction.

Every beige panel was either swapped out or covered in new fabric - black and red suede now adorns most of the acreage inside, including the headliner. "The headliner is a plush suede material," Jose said. "I did the red and black to match the seats, which had red inserts in the middle."

A wideband 02 sensor display has replaced the temp dial on the heater controls, and along with five more VDO gauges in the center console, it keeps Jose informed of the activity under the hood. To reinforce the race-theme, an ATL fuel cell was mounted in the spare wheel well, and the filler has been flushed into the upper quarter panel.

Eurp_0808_09_z+1996_volkswagen_golf+trunk_lid_monitors Photo 14/24   |   1996 Volkswagen Golf - Silva & Black

In order to be a contender at the numerous shows Jose attends, an entertainment system was essential. "If you don't have audio, you won't win," he explained, "so I had to add audio. It's killed the motorsport theme but I needed it for the shows. And it sounds nice."

The equipment and speakers are from Pioneer, Kicker and Farenheit, including an in-dash DVD receiver, PS2 in the glovebox and a trick front/rear enclosure with four monitors that was built onto the rear hatch - with one of the screens fed directly by a small camera mounted in the hatch so people can admire themselves while they are admiring Jose's VW.

Just to be clear, Diogo and the Azevedo crew didn't work on Jose's masterpiece pro bono. Just like any other customer, Jose had to pay to play. But when it came to inspiration and ideas, it certainly didn't hurt to have Azevedo on the team.

Luckily, Jose knew to say "stop" once he had a unique combination of power and style that can just as easily fit in with a VW crowd as attract attention at an import show. Two things that are typically mutually exclusive, but proof that when you know the right people, anything is possible.

Eurp_0808_03_z+1996_volkswagen_golf+side_view Photo 20/24   |   1996 Volkswagen Golf - Silva & Black

Tech Spec
1996 VW Golf
Owner: Jose Silva
Location: Newark, NJ
Occupation: retail warehouse manager

Engine: '95 VW Passat OBDI 2.8 VR6 12v with Garrett GT40R turbo on ATP exhaust manifold, C2 Motorsports 8.5:1 stainless head gasket spacer, APR head studs, Tial 44mm wastegate and 50mm blow-off valve, C2 Motorsports chromed short-runner intake manifold, Schimmel billet fuel rail, Bosch 550cc injectors, Aeromotive 90psi fuel pump and pressure regulator, braided steel fuel lines from pump to regulator, custom Spearco front-mount intercooler, Samco hose kit, chromed turbo and intercooler piping, EIP turbo chip, custom 3" turbo-back exhaust with dual Magnaflow tips, Magnecor plug wires, hidden wiring harness, chromed valve cover with matching chromed oil cap

Drivetrain: VR6 five-speed manual transmission, Clutch Masters stage 5 race clutch and flywheel, Peloquin differential, polyurethane motor and trans mounts

Eurp_0808_13_z+1996_volkswagen_golf+fuel_cell Photo 21/24   |   Fuel cell, battery and nitrous mounted in false floor

Brakes: Brembo stage 3 kit, four-piston Porsche 993T front calipers and 13.1" cross-drilled rotors, Brembo cross-drilled rear rotors, Mintex Race pads fitted all round

Suspension: Bilstein PSS9 coilovers, Autotech polyurethane control arms and sway bar bushings plus chrome front strut bar, custom ten-point welded rollcage, H&R 25mm front sway bar, 28mm rear sway bar

Wheels & Tires: 17x7.5" front, 17x9" rear Porsche Cup wheels with 35mm H&R PCD adapters, 205/40R17 front, 215/40R17 rear Yokohama Parada Spec2 tires

Exterior: modified Rieger R-RX front bumper with front splitter, Euro rear bumper with Mattig diffuser, Rieger side skirts, shaved doors handles, rolled fenders, widened rear arches, shaved hatch and wiper with a Euro Golf CL glass, custom hood with bad boy look, chrome Bonrath hood lifts, Sparco hood pins, custom Sparco gas cap, JOM badgeless grille, Euro headlights, Hella smoked tail lights, cup mirrors, BMW M3 Cosmos black metallic paint

Eurp_0808_22_z+1996_volkswagen_golf+sparco_evo2 Photo 22/24   |   1996 Volkswagen Golf - Silva & Black

Interior: RSparco Evo 2 seats with red inserts and Cosmos paint on backrests, Sparco five-point harnesses, Momo Race steering wheel with Snap:Off quick-release hub, Momo Race shift knob and pedals, '99 GTI silver-faced instruments, custom door panels in black and red suede, black suede headliner, VDO oil temp, oil press, volts and boost gauges in center console with ATL fuel gauge, AFR wideband in heater dials, silver NOS bottle in rear floor with relocated Optima battery and ATL fuel cell in rear floor

Audio/Visual: Pioneer AVH-P4900DVD receiver, Pioneer TS-D720C components in front doors, Pioneer TS-C520PRS components in rear sides, four 7" Farenheit digital monitors in rear hatch, sub enclosure with 10" Pioneer TS-SW1041D sub on left side, Kicker ZX400.1 amp on right side, PS2 in glovebox, Sony camcorder on rollcage

Thanks: Carla, parents, Rui Miguel, Sonia, Nelson, Diogo and Rui at Azevedo Motorsports (www.azevedomotorsports.com/home), Paulie at Audio Clinic, Nick at Grafx, Ryan and Eddie at New Image Motorsports

By Alex Rogan
48 Articles

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