Super Street Network

 |   |   |  DIY Bushing Removal And Replacement - Tricks Of The Trade
Subscribe to the Free
Newsletter

DIY Bushing Removal And Replacement - Tricks Of The Trade

Helping you wrench.

Apr 21, 2011

Suspension bushings are an overlooked item on many vehicles and unless they are squeaking or groaning, we really don’t pay much attention to them. Cracked, split, or oil-soaked bushings are typically removed using a propane torch to burn the bushing out, a hacksaw to cut the outer metal sleeve, and a heavy-duty press to press the new ones in.

Impp_1105_01_z+bushing_removal+parts Photo 2/6   |   DIY Bushing Removal And Replacement - Tricks Of The Trade

But consider the fact that burning the rubber emits toxic fumes and that most people don’t own a press or want to buy an expensive, specialized tool. We’re here to offer an alternative DIY solution using what’s called the threaded rod technique.


The “threaded rod technique” consists of a simple build-a-tool that uses an oversize socket to “receive” the old bushing and another socket to push the new bushing through. In order to remove the OEM steering rack bushings from our Honda S2000 we built a homemade press out of a piece of threaded rod, a nut, washers, and two sockets.



Impp_1105_02_z+bushing_removal+threaded_technique Photo 3/6   |   DIY Bushing Removal And Replacement - Tricks Of The Trade

We began the removal process by finding a socket just smaller in outside diameter (OD) than the bushing in the steering rack (to chase the bushing out). On the opposite end of the rod, we used a socket with an inside diameter (ID) larger than the OD of the bushing to be removed to provide area for the displaced bushing to travel into. To remove the bushing, we inserted a bolt through the bushing and two sockets, and sealed it using flat-washers and a coupler nut before we began tightening while using a wrench to hold one side of the bolt to prevent the rod from turning the nut. When assembling your “threaded rod,” make sure there is enough meat on those washers so the nut doesn’t cave the washer into the socket.



Impp_1105_03_z+bushing_removal+removal Photo 4/6   |   DIY Bushing Removal And Replacement - Tricks Of The Trade

It should only take a couple of minutes, or seconds if using an impact gun, to push the bushing out. You can also use this method in reverse order to insert new bushings.

BROWSE CARS BY MARKET

MORE HOW TO

'90s Hondas are cool, but there are a lot of reasons why they continue to rule just about any FWD-based track event
Aaron BonkMay 24, 2017
New performance handling and engine parts for Honda vehicles
RodrezMay 24, 2017
We really liked the linear powerband and response of our Passat before, now that it sounds near-exotic, we can't drive it enough
Anthony GelinasMay 17, 2017
Bringing the electronics in our 13 year old GTI up to current standards.
Michael FebboMay 9, 2017
During our shakedown test with our E36 project we quickly encountered a couple areas of concern
Nate HasslerApr 25, 2017
Sponsored Links

SEARCH ARTICLES BY MAKE/MODEL

Search
CLOSE X
BUYER'S GUIDE
SEE THE ALL NEW
NEWS, REVIEWS & SPECS
TO TOP