Super Street Network

 |   |   |  Cable-End Shifter Bushings Install
Subscribe to the Free
Newsletter

Cable-End Shifter Bushings Install

Some of the best upgrades are also the cheapest.

Alex Rogan
Oct 9, 2013

Sometimes a brush with greatness will show you where you need to go. Having spent plenty of time behind the wheel of Project GTI to learn its various strengths and weaknesses, it was time at the wheel of a 997 Porsche GT3 that inspired us to make further improvement.

Driving a supercar with plenty of power, wide tires, great brakes and sports suspension will obviously leave an impression, but it was the little things that we really noticed. For example, it was the GT3's sharp responses that got our attention. Little things like shifting gear, turning into a corner, or feathering the throttle on an exit made us decided to incorporate these details into our humble project GTI.

Fortunately, some of the best upgrades are also the cheapest. After a call to our friends at 42 Draft Designs, we soon had the first changes in hand: cable-end shifter bushings.

These might not be sexy but like almost everything on a street car, there's some in most linkages. So every time you move the shift lever, those little rubber bushings on the end of the cables will flex and make the experience less sharp. This happens every time you change gear, so improvements in this area will have a long lasting effect.

The rubber bushings serve to soften the action of moving the transmission from one gear to the next. It's done in the interest of making things smooth and vibration-free. But as driving enthusiasts, we want sharp, purposeful shifts. Fortunately, it's relatively cheap to achieve this result, with the new bushings starting from $35 a set, depending on your year and model.

So we headed to our friends at New German Performance for a quick installation. As it happens, NGP also recommended teaming the 42DD bushings with shifter bracket bushings from Integrated Engineering - these do a similar job where the shift cables attach to the bracket.

It sounded like more of a good thing, and similarly inexpensive at $29.99, so we threw them into the mix. After a quick and painless install, we were eager to experience the difference these small pieces of CNC'ed aluminum and brass would make. Quite simply, they do exactly as advertised, removing the slop and flex from the system, making gear selection sharper and more precise. They also seemed to compliment our Forge Motorsport short shift kit better than the stock rubber bushings.

While we're obviously nowhere near every aspect of that GT3, these simple, effective and inexpensive upgrades from 42 Draft Designs and Integrated Engineering are a no-brainer for anybody with a modern VW.

Applications range from the Mk4 (or earlier in some cases) up to the most current GTI and Golf R. Furthermore, most 2002.5 and newer VW/Audi models with a transversely mounted engine (such as the GTI, Jetta, Passat, CC, TT, A3 and more) can benefit from the bushing upgrade.

Next, we'll apply a similar concept to the suspension with subframe bushings from Tyrolsport. Stay tuned for more!

*It should be noted that although the installation shown covers the 2006 GTI 2.0T, there are variations from year to year and between each transmission. Some versions include more parts or processes, but the installation is generally similar and results will be the same - an improvement in feel and precision of shifting. When in doubt consult a professional...

Cable end shifter bushings install 42 draft deigns integrated engineering bushings 02 Photo 2/21   |   The 42 Draft Designs and Integrated Engineering bushings are simple and inexpensive. (The IE bracket bushings, shown here in black, are currently only available in silver)
Cable end shifter bushings install battery tray bolts 03 Photo 3/21   |   After removing your intake system, remove the battery by first disconnecting the ground, then power cables with a 10mm wrench. Remove the 13mm battery hold-down and carefully remove the battery. This exposes the three 10mm bolts that hold the battery tray in place. Once those have been removed, pull the back of the tray, rotate to the left and upwards to remove
Cable end shifter bushings install shifter cable clips 04 Photo 4/21   |   Removing the battery tray exposes the clips that hold the shifter cables to the transmission. Use a small pick tool or screwdriver to lift the tab and release all three clips that secure the cables. They are small, don't lose them!
Cable end shifter bushings install spring ring 05 Photo 5/21   |   Push the sprung ring that's on the cables to the end of the cables. Once compressed, rotate slightly to lock into place. This disconnects the cable end from the cable itself. Remove the two ends and set them aside
Cable end shifter bushings install shifter cable bracket nuts 06 Photo 6/21   |   Remove two 13mm bolts and one 13mm nut that hold the shifter cable bracket into place
Cable end shifter bushings install bracket sleeves and bushings 07 Photo 7/21   |   Remove the steel sleeves and rubber bushings from the bracket using a hook tool
Cable end shifter bushings install bushing comparison 08 Photo 8/21   |   Side by side, the two-piece Integrated Engineering bushing versus the stock parts
Cable end shifter bushings install bushing fitting 09 Photo 9/21   |   Start fitting these IE bushings by putting a male side onto the side bracket stud. Put the bracket into place and then the female bushing. Start tightening the nut but not fully. This will hold things in place but allow movement to finish the other bushings
Cable end shifter bushings install bushing positiong 10 Photo 10/21   |   Carefully position the male bushings on the bottom, and females on top. Then start the bolts to attach the bracket. Be patient, it can be a pain. Take your time and don't cross-thread the bolts. A spot of anti-seize is helpful
Cable end shifter bushings install bolts 11 Photo 11/21   |   Once everything is aligned, torque the bolts and move onto the shifter cable ends
Cable end shifter bushings install metal inserts 12 Photo 12/21   |   Push the metal inserts out of the bonded rubber
Cable end shifter bushings install rubber bushing removal 13 Photo 13/21   |   Using a hook tool, pick out the rubber bushing from the plastic end of the shift-cable. The plastic cable ends are pretty strong but don't use too much excessive force and don't stab yourself!
Cable end shifter bushings install cable end comparison 14 Photo 14/21   |   Side by side, we have one cable-end ready for the 42DD bushings and one with the stock bushing in place
Cable end shifter bushings install shifter lever pins 15 Photo 15/21   |   Use graphite lube on the shifter lever pins to make the process easier. The 42DD bushings can be a tight fit but are machined for zero movement. The pins are difference sizes so you can't mix them up. Make a sandwich with the bushings and cable-end (bushing/end/bushing), then put the cable-end back into position
Cable end shifter bushings install clip replacement 16 Photo 16/21   |   Once the bushings are in place, replace the clips, but don't release the sprung cable-ends! You need to align the shifter inside the car first
Cable end shifter bushings install shift mechanism 17 Photo 17/21   |   With the transmission in neutral, push down on the shift mechanism. Rotate the small black rod (shown here) up and over. Then jiggle it in. It will lock the mechanism into the down position
Cable end shifter bushings install shifter mechanism 18 Photo 18/21   |   The shifter mechanism locked into place - note the position and location of the black pin
Cable end shifter bushings install shifter surround 19 Photo 19/21   |   Inside the car, lift the shifter surround and note the ring on the shifter and the bracket - align these
Cable end shifter bushings install shifter lock 20 Photo 20/21   |   Using the proper VW alignment tool (shown), or a similarly size nail, lock the shifter into place
Cable end shifter bushings install shifter ends 21 Photo 21/21   |   Under the hood, rotate the sprung shifter ends and allow them to pop into place. The grooved shifter cables and shifter cable ends are now locked into place and aligned. Re-fit the battery and intake, then enjoy the new shifting precision

Sources

NGP Racing
Aberdeen, MD 21001
877-437-6261
http://www.ngpracing.com
Integrated Engineering
Salt Lake City, UT 84115
888-664-6864
http://www.intengineering.com
42 Draft Designs
Millersville, MD 21108
410-923-0411
www.42draftdesigns.com
By Alex Rogan
48 Articles

BROWSE CARS BY MARKET

MORE HOW TO

The VR6 engine was love at first sight, or sound, but we found ourselves loving the entire VW Passat in a short time.
Michael FebboSep 18, 2017
The name Modified should conjure up thoughts of our old sister magazine but it is also the name of our new video series.
Jofel TolosaSep 11, 2017
For any proper tuning timeline, suspension is one of the first things addressed.
Jofel TolosaSep 8, 2017
Just bought a used hooptie off of Craigslist? Make sure to cover a few bases to keep any expensive problems from popping up.
Aaron BonkSep 7, 2017
Aftermarket products to modernize your vehicle
RodrezSep 2, 2017
Sponsored Links

SEARCH ARTICLES BY MAKE/MODEL

Search
CLOSE X
BUYER'S GUIDE
SEE THE ALL NEW
NEWS, REVIEWS & SPECS
TO TOP