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Project Mazda Miata Part III - Adding Brembo Brakes

Adding Much More Brake To A Tiny Little Car

Photography by Philip Royle

The next step is to bed the pads and discs. This is done by braking gingerly for three-second durations, and repeating roughly 30 times. If you get into the car and brake hard the first time, you may actually mate the brake pad and disc together, essentially ruining your new brakes. Another important thing to remember is that Brembo rotors are cadmium coated to eliminate corrosion while the rotors are being stored. When you're bedding the brakes, you're also scraping off the protective coating, so it is important to bed the brakes and heat-cycle them per Brembo's instructions.

A concern many people have with big brakes, especially on lightweight cars, is that the weight of the brakes will add unnecessary unsprung weight and cause more harm than good. To see what evils were being bolted to the front spindles, I decided to measure the stock single-piston caliper and 10-inch rotor and compare it to the weight of the Brembo Gran Turismo package. The stock caliper weighed a scant 8 pounds, while the factory rotor tipped the scales at 10 pounds. The Brembo four-piston caliper, with its efficient aluminum construction and billet aluminum caliper bracket, weighed 8.2 pounds, which, added to the 12.3-pound caliper, meant the Brembo setup weighed only 2.5 pounds more per side than the factory setup. That's not the end of the world.

For this kinda dough, the Brembo Gran Turismo kit better work. To see if I'd just dropped nearly 2,400 clams for no good reason, I tested the car both before and after the Brembos were installed. Initial driving impressions, however, told the most important portion of the story. Under harsh driving it was possible to overheat the stock brakes to the point where smoke would pour from the fenders, but now the car stops again and again like a stuttering fool. There is literally no brake fade. Also, threshold braking is made easier by the incredibly linear feel of the brake pedal. The stock brakes would grab and then seemingly loosen up; the Brembos grab and squeeze the rotors steadily, offering a confident stop.

Since everyone's a slave to the spreadsheet, I tracked the braking distances of the car both stock and modified. With the pathetic factory setup, the car could pull from 60mph to a complete stop within 136 feet. The difficulty with obtaining a "best" stopping distance was that the stock sliding calipers and the continuous heat sinking into the brakes make stopping characteristics more and more unpredictable, where the 136-foot distance was accomplished through varying degrees of uncontrolled tire lock and frantic pedal pushing. Threshhold braking was all but impossible to accomplish with any consistency, and when the brakes really weren't cooperating, the 60-0 distance was as high as 170 feet. With the Brembo setup, however, the brakes never overheated so the pedal always felt the same, making consistent stopping distances easy to accomplish. The shortest distance the car managed with the Brembos was an impressive 121 feet, and I was able to produce that number time after time. If your Miata is equipped with ABS, this number will probably be significantly shorter.

For the next installment of Project Miata, I'm going to touch on one of the things that most people tackle first: horsepower. All I need to do now is attempt to pull enough grunt from the little 1.8L motor to justify the addition of such incredibly strong brakes.

The Low Down
MSRP: $2,395

Pros: With massive 313x28mm rotors and four-piston calipers, heat dissipation and clamping power is no longer an issue. The same Gran Turismo package is available for nearly all compacts.Cons: You need to run 17-inch wheels to fit the brakes as puny 16s won't cut it.
Install Difficulty: Intermediate
Verdict: No fade and impeccable brake control. Life doesn't get any better, that is, unless you can find us a copy of Zapped! on DVD.

CONNECT
Brembo North America Inc.
By Philip Royle
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