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FastBrakes Brake Upgrade - Gimme A Brake

Project 2Fizzle Part III: Fastbrakes Front Brake Upgrade
By Jonathan Wong
Photography by Jonathan Wong
Nissan 240Sx Fastbrakes Wilwood Brake Upgrade Remove Brake Fluid
1. Before you disassemble any part of your braking system, drain the brake fluid. Grab a pan to collect any drippings and make sure you don't spill any on your paint-it'll eat right through it. Also, if your car's as old as mine, don't just switch to a fluid with a higher DOT level since different brake fluids can react badly with one another and corrode your brake system.
Nissan 240Sx Fastbrakes Wilwood Brake Upgrade Remove Stock Caliper
2. Remove your wheel and prepare to start taking things apart. Unbolt the caliper and temporarily hold it using the brake dust shield so you can take the stock rotors off.
Nissan 240Sx Fastbrakes Wilwood Brake Upgrade Aftermarket Rotors
3. See, everything's bigger now and you didn't even have to call any of those male enhancement ads in the back of our magazine. Larger and thicker diameter rotors are just what the ladies want.
Nissan 240Sx Fastbrakes Wilwood Brake Upgrade Aftermarket Rotors
Nissan 240Sx Fastbrakes Wilwood Brake Upgrade Remove The Hub
4. Next you'll have to remove the wheel hub in order to access the brake dust shield which must be removed since the FastBrakes caliper adapter bracket won't fit if it's not. Grab a drain pan and place it underneath your work area, then disconnect the factory brakeline where it connects to the main system (not the caliper!).
Nissan 240Sx Fastbrakes Wilwood Brake Upgrade Remove Dust Shield
Nissan 240Sx Fastbrakes Wilwood Brake Upgrade Install Caliper Adapter Bracket
5. Reinstall the wheel hub then attach the included caliper adapter bracket and temporarily bolt on the FastBrakes rotor to the wheel hub with a couple of lug nuts.
Nissan 240Sx Fastbrakes Wilwood Brake Upgrade Assemble Wilwood Caliper
6. Assemble the Wilwood caliper per FastBrakes' detailed instruction guide. At this point you will also attach the new brake line (included) to the caliper; use teflon tape to ensure a good seal between the caliper and brake line.
Nissan 240Sx Fastbrakes Wilwood Brake Upgrade Bolt Caliper To Adapter Bracket
7. Slide the Wilwood caliper over the new rotor and bolt it to the caliper adapter bracket using FastBrakes' torque specs. Connect the free end of the stainless steel brake line to the main system. Insert the new brake pads and repeat steps one through seven on the opposite side.
Nissan 240Sx Fastbrakes Wilwood Brake Upgrade Finished Brake Assembly
8. Although the FastBrakes brake upgrade hasn't been tested in any way, we expect to get a good feel for its true capabilities at an upcoming track day. As always, go easy for a good 500 miles to break them in properly before going lead foot crazy.
Nissan 240Sx Fastbrakes Wilwood Brake Upgrade Techna Fit Stainless Steel Brake Lines
9. While the car was getting a good front upgrade, we thought the rear wheels could use one as well. Most 240 enthusiasts would agree that a rear caliper upgrade probably isn't necessary and can be problematic. Your stock calipers are good enough and you'll get by just fine with a set of new rotors, brake pads and stainless steel lines; we picked up this set from Techna Fit for improved brake pedal response. (If this is irrelevant to you, skip to step 11.)
Nissan 240Sx Fastbrakes Wilwood Brake Upgrade Unbolt The Caliper
10. The Techna Fit lines can be installed quite easily; again, grab a pan to collect any dripping brake fluid and disconnect the stock line from the brake system.
Nissan 240Sx Fastbrakes Wilwood Brake Upgrade Bleed Brake System
11. After finishing your brake upgrade, don't forget to bleed the system of any air that may be stuck and refill it with fresh brake fluid.

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