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The Cool Factor

Cooling Tools for Longer Engine Life

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By their very nature, internal combustion engines create enough heat to damage themselves if that heat is not somehow dissipated. Prototype vehicles are tested in a variety of climates to ensure that their cooling systems, when functioning properly, will do a good job of transporting heat from the motor. Coolant, usually a mixture of antifreeze and water, is pushed through the engine by a water pump.

The coolant passes through water jackets and passages in the engine block and cylinder head, absorbing heat from the cast metals. Then the super-heated mixture passes from the engine into the radiator. In most Hondas, the radiator features an aluminum core with plastic end tanks whose tubes and fin construction increase the cooling surface that makes contact with the onrush of incoming air.

The water’s temperature is reduced considerably as it passes through these air-cooled tubes and fins, and returns to the engine to absorb more heat. Oil, another vital engine fluid, lubricates friction surfaces and limits the heat produced by this contact. To a lesser degree, engine oil also does its fair share of retaining the heat created from the friction of metal components. Engine oil viscosity and cooling capability can be better preserved if the temperature does not reach a point beyond 225 degrees at the oil inlet. Ultimately, controlling both coolant and oil temperatures results in a greater capability for those elements to better protect components from excess heat. This, in turn, prolongs engine life.

Modifying a motor to create more power with increased compression ratio and cylinder pressures creates higher cylinder head temperatures and greater demands on the cooling system. In many cases, the heat that is generated surpasses the stock cooling system’s capability of removing it from the piping hot engine. Luckily, the aftermarket is addressing this issue. Fluidyne’s all-aluminum Integra replacement radiator helps to reduce increased water temperatures. The aluminum construction dissipates heat better than the plastic, factory version. And with its oversized rows and increased fins the surface area of metal exposed to incoming air can more effectively transfer heat from the coolant. The new aluminum radiators are a bolt-on for ’94-and-up Integras in order to accommodate the Integra transplant. Your Civic should be fine with their Civic-specific kit even with a bigger engine but we chose to go all out since the car already had the A/C removed.

In an attempt to further lower engine temperatures, we installed a GReddy oil-cooler kit for a ’94-and-up Integra. The oil cooler works much the same way as the radiator providing a finned, aluminum surface, albeit smaller than the radiator’s, for air to pass through and to cool the oil before it returns to the engine via a stainless steel braided hose. The oil cooler kit includes a sandwich adapter with a thermostat to direct oil to the cooler once it has reached operating temperature. Because our project vehicle has been outfitted with an Integra motor, we had to use an oil cooler kit made specifically for the Integra. The fittings from the Civic kit will not bolt onto the Integra motor components. As you can tell, we at Super Street are constantly flirting with danger. Chris from Autolink also likes to flirt with danger and installing parts, so we decided to let him school you on the finer points of this install.

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  • Honda Civic Removing Radiator
    1. To install the oil cooler, you have to remove the radiator. We are installing a new radiator here anyway, but in most cases you’ll be reusing your stock fan. If so, remove it and disconnect all coolant hosing attached to it. If you plan on using an aftermarket fan on the Fluidyne radiator, then forget about removing it.
    Honda Civic Removing Radiator
    1. To install the oil cooler, you have to remove the radiator. We are installing a new rad
  • Honda Civic Oil Cooler
    2. The best place to mount the oil cooler is right behind the front bumper on the radiator support. Disassembly of your front bumper may differ from our project car, so check with your manual on how to remove your own.
    Honda Civic Oil Cooler
    2. The best place to mount the oil cooler is right behind the front bumper on the radiator
  • Honda Civic Marking
    3. Use the supplied mounting brackets and prepare to mount the oil cooler to the frame of the car. It’s a good rule of thumb to mark the area where you’ll be tapping into the frame. If you’re using the Integra oil cooler kit on your Civic then you’ll need to custom modify the brackets for them to mount properly.
    Honda Civic Marking
    3. Use the supplied mounting brackets and prepare to mount the oil cooler to the frame of
  • Honda Civic Housing
    4. Attach the Earl’s braided steel hosing to the oil cooler. Use a wrench to tighten the Earl’s fittings.
    Honda Civic Housing
    4. Attach the Earl’s braided steel hosing to the oil cooler. Use a wrench to tighten
  • Honda Civic Mounted
    5. The oil cooler is now mounted and the oil lines are ready to be attached to the block. Run the hosing, without any kinks, up into the engine bay and route the hosing in the same manner as the oil lines. If you’re not installing a radiator then you’re finished after step six— reinstall your bumper. If you are installing a radiator, then keep reading.
    Honda Civic Mounted
    5. The oil cooler is now mounted and the oil lines are ready to be attached to the block.
  • Honda Civic Trimming Bumper
    6. The inside of the bumper may need trimming to clear the oil cooler. If it does, use a small, electric saw bit to cut away the plastic material. Use a file to shave away any plastic shavings.
    Honda Civic Trimming Bumper
    6. The inside of the bumper may need trimming to clear the oil cooler. If it does, use a s
  • Honda Civic Adapter
    7. Assemble the sandwich-plate adapter. Tighten all the fittings and insert all the rubber gasket O-rings. This goes between the block and the oil filter.
    Honda Civic Adapter
    7. Assemble the sandwich-plate adapter. Tighten all the fittings and insert all the rubber
  • Honda Civic Cutting Lines
    8. You might find that the oil lines are too long. If they are, cut them down to your desired size. Make sure you use compressed air to blow out the hose shavings. You may have to do this a few times to ensure that all the shavings are clear of the hose.
    Honda Civic Cutting Lines
    8. You might find that the oil lines are too long. If they are, cut them down to your desi
  • Honda Civic Plate Adapter
    9. Drain the oil from the engine. Attach the GReddy sandwich-plate adapter to the block. Tighten the oil lines to the fittings again with a wrench. You can no longer use an OE Honda oil filter with this oil cooler kit. Instead, you’ll have to use a Fram oil filter, part number 3593A. Use the supplied zip-ties to keep the oil lines together and out of the way of any moving engine parts.
    Honda Civic Plate Adapter
    9. Drain the oil from the engine. Attach the GReddy sandwich-plate adapter to the block. T
  • Honda Civic Installing Radiator
    10. Now it’s time to install your Fluidyne radiator. If you’re installing the Civic radiator core, simply install it in the reverse order of the removal of your stock radiator and reattach the radiator fan. If you’re installing the Integra radiator, then you’ll have to make a custom mounting bracket to support the part of the radiator closest to the driver’s side. Once you’ve put the fan back on, reattach the hoses before refilling and bleeding the coolant.
    Honda Civic Installing Radiator
    10. Now it’s time to install your Fluidyne radiator. If you’re installing the Ci
CONNECT
Autolink Motorworks
4961 Santa Anita Ave.
Ste. A
Temple City
CA  91780
www.autolinkmotorworks.com
Fluidyne
2605 E. Cedar St.
Ontario
CA  91761
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