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Home » Tech » Blow-off Valves Explained - Tech

Blow-off Valves Explained - Tech

The Boost Is Loose!

By Evan Griffey, Photography by Sam Du
Super Street, November, 2012
 
Blow Off Valve Explained Cover
Model: Christine Huang

First off, if you don’t own a turbocharged car, enjoy these photos of Christine, then turn the page. But if you’re honestly driving around an STI, Evo or SR20-swapped 240, or perhaps you’ve thought about turbocharging your Civic or Z, keep reading because you’re going to want to invest in a good blow-off valve.

The underlying objective of a blow-off valve (BOV) is to protect the turbo against damage while ensuring smooth and reliable drivability. It just so happens it makes a loud sound that gets everyone’s attention! But the noise it makes shouldn’t be what you’re most concerned about; you have to make sure you have the right valve for your ride that’ll keep your turbo happy and healthy.

Compressor Surge

Every component of a turbo system needs to work together. But when there’s compressor surge, it can create headaches, mess with performance and even cause damage to your precious car. Compressor surge occurs when you suddenly lift off the gas pedal and the throttle plate closes. A rush of boost heads into the engine and when it hits the closed throttle plate, it has nowhere to go but back into the turbo.

The effect of this boost backtracking into the compressor outlet and interfering with the compressor wheel is called compressor surge. Now why is it bad? As the boost returns to the compressor wheel, it can slow or stall the wheel putting stress on the wheel shaft and bearings. Not only damaging, this surge can also mess with turbo response and kill drivability. The wheel loses its momentum and also creates lag. A good blow-off valve can come to the rescue and keep the surge out of the turbo by venting it to the atmosphere. Pssshhhh!

Blow Off Valve Explained Diagram

Blow-off Basics

Here’s how it works… A blow-off valve is connected to the intake tract. Inside the valve’s main housing is a vacuum chamber with a spring, a diaphragm and valve. The diaphragm reacts to pressure changes and at a predetermined vacuum it’s pulled toward the vacuum source compressing the spring inside the housing. The spring is connected to a valve that pulls away from its seat and releases the unwanted boost pressure.

On some BOVs, an adjustment screw lets you control at what pressure in the intake system the valve is activated. You can also swap the spring to change the activation point.

Blow-off valves are often referred to by diameter, 40mm being a common size. Picking the best valve comes down to the how much boost you’ll be running and the physical space available for installation.

Blow Off Valve Explained Broken Down

When to Bypass

Not all turbocharged engines are made for blow-off valves, they might need a bypass (aka diverter or recirculating) valve instead. They both accomplish the same task but there’s a big difference in how they do it.

The type of engine management your car runs will come into play when choosing a valve. If you have a MAF-type system, it meters the airflow after it enters the intake system. In this case, when a blow-off discharges to the atmosphere, the ECU isn’t able to properly fuel the engine resulting in rich AFRs, hesitation, bad idle and even stalling. In these systems the excess pressure must be plumbed back into the turbo system before the compressor inlet, which is what a bypass valve does.

Remember that the key to picking a valve is to know your car and what kind of plumbing it needs. But if you know what you’re doing, here are our top picks for BOVs you should check out. They all come from reputable companies and they also offer a wide range of applications. Hit them up if you have questions but just don’t be “that guy” and ask about what noise it makes…

M7 Japan Hyper Sound
BOV Type GT-7

M7’s BOV utilizes a dual drive system that helps relieve compressor surge without reducing compressor speed. Its design creates a tight and sharp blow-off noise. The valve will fit most applications but there are also specific kits for the R35 GT-R, Impreza and Evo.
Price: From $292
Contact: m7japan.com

Forge Motorsport 50mm BOV

This is Forge’s newest valve. It’s a universal BOV that features the largest bore and flow rate they’ve ever manufactured. The diameter of the inlet port is 50mm. Its top port will accommodate any position for the vacuum hose and the valve can be adjusted with any of its valve springs.
Price: $225
Contact: forgemotorsport.com

Blow Off Valve Explained Forge Bov

Forge Motorsport nissan GT-R Recirculation Valves

Got a R35 GT-R? Forge has you covered with either its BOV or recirculating valves. These recirc valves pictured here offer a higher flow rate capability compared to stock and feature a 50mm bore capable of handling up to 34psi of boost.
Price: $520
Contact: forgemotorsport.com

  • Blow Off Valve Explained Silver Vs Black
  • Blow Off Valve Explained Gtr Bov
  • Blow Off Valve Explained Synapse Bov

Synapse Synchronic BOV

This valve is completely modular and can be set to either blow-off or diverter mode. It uses an interchangeable mounting flange system and should fit most turbo cars. By design, it is a pull-type valve only and features no diaphrams. It’s also designed to remain open under vacuum conditions. While universal, Synapse offers vehicle-specific kits for the Mazdaspeed 3 and 6, Genesis, Evo and more.
Price: $243.95
Contact: synapseengineering.com

HKS Super SQV IV BOV

One of the most popular BOVs around, HKS is on its fourth design of its Super Sequential valve. It’s a dual stage pull-type relief valve that won’t leak under boost and will work on most stock and heavily-tuned vehicles.
Price: $249.99
Contact: motovicity.com

Blow Off Valve Explained Hks Bov

Win Me!
Thanks to Forge Motorsport, we’ll be giving away one of their 50mm BOVs to one lucky reader. Just e-mail us at superstreet247gmail.com and tell us why your turbo project needs it.

HOTBOX
HKS USA
13401 S. Main Street
Los Angeles
CA  90061
310-491-3300
www.hksusa.com
Forge Motorsports
N/A
www.forgemotorsport.co.uk
Synapse Engineering
6339 Nancy Ridge Dr.
Suite 100
San Diego
CA  92121
858-457-1700
www.synapseengineering.com
M7 Japan
http://m7japan.com
  • Blow Off Valve Explained Cover
  • Blow Off Valve Explained Diagram
  • Blow Off Valve Explained Broken Down
  • Blow Off Valve Explained Forge Bov
  • Blow Off Valve Explained Silver Vs Black
  • Blow Off Valve Explained Gtr Bov
  • Blow Off Valve Explained Synapse Bov
  • Blow Off Valve Explained Hks Bov
See all 8 Photos
By Evan Griffey
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